Supply, installation and testing of medical waste incinerator with a capacity of 75 kg / hr gas (LPG) complete with all accessories and consequently with the chimney in accordance with the technical specifications and conditions of public health
make a room for the incinerator that  accommodate three incinerators as in item 3.1.1 and attached to the  incinerator room   waste store that accommodate waste for a period of seven days and all the constructions of reinforced concrete with  preparingg  incinerator building  and store with all the work of wiring, electrical and lighting systems, water supply and sanitation
supply incinerator building and the waste warehouse with   a fire extinguish sprinkler system depends on the source of the water from network of teh general site , as well as a fire alarm system contains sensors for heat, smoke and  this system is linked with the hospital fire alarm systems
Supply, installation and testing of the ventilation system of the  incinerator room and the warehouse with  fans ROOF TOP EXHAUET FANS providing them with filters with high efficiency (HEPA FILTER ride to pull fans with taking the air change rate of 5 times per hour with streams and air required grilles
Supply, installation, testing separate conditioning unit for  waste repository DUCTED SPLIT UNITES and capacity sufficient to maintain the internal temperature at 14 degrees Celsius in summer and winter
Supply, installation, testing  of the cooling store of  insulated  prefabricated walls   inside the waste  room with a capacity of   35 cubic meters to save the medical waste at a temperature of zero Celsius till  burning  including the  cooling unit and all accessories
HAZARDOUS    wood
play wood
petroleum residual waste
hydraulic hose system
calcium hydroxide bags
bags or wooden boxes containing cyanide
medical waste
filters
pharmaceuticals
NO HAZARDOUS    sawdust
plastic
plastic and textil awnings
wood
plastic tubs
rubber
sanitary waste
EPPs
plastic bags
construction residual
contaminated rags or towels
plastic or packing of food
polyestirene dishes, glasses, spoon, fork, etc.Capacity incinerator medical waste to high combustion temperature
With a smokeless device to protect the environment and with two combustion chambers equipped with gas burners or oil
-incinerator to burn large volume pieces of 70 cm
deviation: Automatic Control System
-destructive capacity from 20 to 30 kgs
First-room / Temperature = 900 ° C combustion
2nd bedroom / Temperature = 1200 ° c afterburner

Large incinerators – INDUSTRIAL INCINERATORS – specs below.

2.) Size requirement for the incinerators is 750 — 850 kg capacity

3.) The bum rate should be 80 LL 100 kg/ hour.

4) The primary chamber shouId have an operating temperature of 900 -1200 degree C.

5) The incinerator should hate a high temperature secondary chamber and 2 second gas
retention time at 850- 1150 degree C so that it is suitable for high risk materials.

6). The incinerator should have temperature monitoring and thermostat control for ease of
operation and assurance of bum temperature to confirm correct operation.

7). The incinerator should be capable of burning any of the hazardous wastes listed in the
subsequent section.

8) The incinerator should be capable of burning diesel oil and should include a larger fuel
tank (10-500 litres) and generator (3 –40 kV) set that can be carried on the trailer with the
incinerator so that the unit requires no external electrical power supply.

9.) The incinerator should be trailer mounted so that it is a po

Hazardous Waste to be Incinerated

Hazardous solid chemical:

Different types of combustible solids, used textiles, grease, and toner cartridges, chemicals
for water purification and photographic consumables and plastic material, empty
plastic/metal cans that still contain remnant hazardous material, oil absorbent.

Hazardous liquid chemical:

Mainly different types. of Acid, Paint, Varnish, Acetone, White Spirit Aromatic-less
Solvents, Synthetic Liquid for Break Systems, Aircraft De-icing Liquid, Hydraulic and
Compressor oil, Freon, used in some older refrigeration units, Insecticide liquid/spray, air
refresh spray and other similar chemicals.

Contaminated fuel:
Mainly diesel or gasoline contaminated by water or solvents.

Used and/or Contaminated oil:

Used motor oils and/or mineral oils unfit for their originally intended use. Mainly motor
and gearbox oil (approximately 80%) contaminated by a mixture of white spirit and acetone (approximately 51%), hydraulic liquid (approximately 5%).

Contaminated water:

Waste oilshvater, leaches, hydrocarbons/water mixtures, emulsions and leachate.

Contaminated soil:

Soil polluted by oil, fuel or 11 chemicals.
Contaminated soil polluted by chemicals that has to be recycled in landfill.
Contaminated soil—treated and replaced on site.

Oil Contaminated Solids
Rags, Absorbents, Cardboard, oil and fuel filters, air filters are not consider as hazardous materials.

Electronic waste:

Waste electrical or electronic appliances or assemblies, including printed circuit boards,
containing toxic material and/or heavy metal and/or emitting low radiation.

Used battery cells:

Dry battery, UPS battery or other types, unsorted waste batteries/ battery cells, containing
materials that are hazardouy.

Used lead-acid batteries:
Waste lead-acid batteries, rained/un-drained, and whole or crushed.

Hazardous medical waste:

Clinical and related waste, arising from medical, nursing or similar practices and waste
generated in clinics during the investigation or treatment of patients (bio hazard).

Expired drugs, solid:

Waste pharmaceuticals, drugs and medicines, including sensitive medicines.

Expired drugs Iiquid:

Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical
grease, and paraffin based xpired medicines.

Expired and/or contaminated fod:

Spoiled fresh food or unusable MRE’s (Meal Ready for Eat – dry food)

Onsite Training and Assem Option for Industrial Incinerators

I. The bidders should includ 1a price in their offer for training in a central location ( Goma or
Bukavu) approximately 15 staff in the operation and maintenance of the
equipment.

Smart Ash Incinerators

1. Size requirement for the incinerators is that the unit works with a 55 gallon open ended
steel drum.
2. The unit should operate wit. no fuel and use only 120V or 220V electricity for the blowers.
3. The unit should be capable of burning oil contaminated wastes and medical wastes with a moisture content of 0-15%J
4. Each unit should come witH two steel drums, so that a spare drum is available.

Spare Parts Option
If there are any vendor suggested spare parts , that list and price should be included as an option in the offer.

Waste calorific value : 4000KCAL/KG
Moisture Content : 10-25%
Nominal Capacity : 50Kg/Hour batch load
Secondary Chamber : 2 Seconds @ 850degrees C
The primary combustion chamber must ensure minimum exit temperature is not less than 850 degrees C.

INSULATION
Calcium Silicate
Limiting Continuous service limit 1000 degrees C.
Thickness 25mm

THROUGHPUT
50kg/hour at a nominal calorific value of 4,000 kcal/kg and an average bulk density of 120kg/MCubed for general waste and 160kg/MCubed for health care waste.All types of chemicals substances (Biocides) that utilized for Oil operation sites (water base Drilling, oil operating facilities for the corrosion and others: The examples of the biocides are “WS-36, HAI-85M, SODA ASH, DSMA, MICRO MATRIX, CALCIUM CARBONATE FINE, BARAKLEAN, GILSONITE, MIXED WASTE SOIL CHEMICALS, ZINC CARBONATE, CAUSTIC SODA, ENVIROTHIN, BARAZAN D,..etc) as well as the substances are liquid and solid.

2. In regards to the quantity of burning the waste, it could be 200 – 500 kg per hour.

3. Our Operational time can be in Day and can be at night.

4. Can you please give me the cost of unit operated with Diesel  and Gas.The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel sections. It is carried from the floor level on a substantial steel support frame. Internally the shell is lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable.
The primary combustion chamber must ensure minimum exit temperature is not less than 850°C.
One Manual Load Incinerator comprising:
·???????? Manual Loading door
·???????? Horizontal solid hearth, refractory lined primary combustion chamber. Approximate dimensions 800 mm diameters x 2100mm long
·???????? Full sized bulk load/ash removal door
·???????? 1 off diesel-fired ignition burner — temperature controlled
·???????? 1 off combustion air supply fan and distribution system, automatic control
·???????? High capacity secondary combustion chamber with residence time not less than 2 seconds @ >850°C
·???????? 1 off diesel-fired afterburner — temperature controlled
·???????? Control panel — automatic operation
e????? Temperature indication primary and secondary chambers 0-1200°C
e????? Refractory lined flanged chimney to a height of 10M above ground level

Primary chamber – Consists of a monolithic high grade refractory concrete with high grade insulation backing, . Utilising a refractory hearth or equivalent for continuous ash removal.

Secondary Chamber – Consists of high density, low thermal mass refractory ceramic fibre with an innovative low emissivity protective coating. bio medical waste treatment plant ( Incineration )with panel.

SOLID WASTE INCINERATOR    Feeding Capacity:    200 to 220 Kg.
Burn Rate *    60 Kg / hr
Ingredients to be burned    Cotton, Rubber, PVC Sheets, PE Gloves, Oil, Plastic Bottles, Paper etc.
Chambers *    Dual Chamber.
1: Primary Controlled Air
2: Secondary Excess Air
Temperature Monitoring    Required
Temperature Control to Primary & Secondary Chambers    Required
System Status & Alarms    Required for all necessary parameters.
Fittings & Accessories    Complete Package is required ( Including Nozzles & Flanges etc.)
Installation Requirements.    As low as possible . Almost Plug & Play type.
Dimensional Sketch, Operation & Installation Manuals.    Required
Off – Gas System    Required
Heat Insulation    Required for indoor installation
Delivery    Karachi Sea Port – Pakistan

The details of Components of incinerator is as follows:
Component Name        Features                 Range.
Primary Chamber    Temperature Required*    800 – 1000 deg C.
Heating Source    Natural Gas

Secondary Chamber    Temperature *    1100 – 1300 deg. C
Heating Source    Natural Gas + Propane or Fuel Oil as an additional source
Off – Gas Residence Time     2 Seconds.
Refractory Material    Material *    Alumina ( 56 – 80 % Pure )
Lining *    SS 316L
Life Span *    10 – 15 years.
Rating Temperature    1600 – 1800 deg. C
Media    Slightly acidic
Insulation    Material    Ceramic Fiber
Thickness    25 “ minimum
Feeding & Ash Removing     System    Air Tight ventilating locked doors ( Feeding from Top will be preferred)
Spares    Required for 5 Years trouble free operation

CONTAINERIZED INCINERATOR FOR INCINERATING HAZARDOUS AND NON HAZARDOUS WASTES (BOTH DOMESTIC AND INDUSTRIAL) AT A MINIMUM RATE OF 300KG/HR WITH THE FOLLOWING SPECIFICATIONS:

Ø  PRIMARY CHAMBER VOLUME 7.2M³

Ø  BURNING CAPACITY 300Kgs/hr.

Ø  PRIMARY CHAMBER TEMPERATURE 850⁰C AND SECONDARY CHAMBER TEMPERATURE 1100⁰C

Ø  REFRACTORY THICKNESS 225MM; REFRACTORY WITHSTAND TEMPERATURE 1400⁰C

Ø  RAM LOADER CAPACITY 0.75M³; OPERATIONAL CYCLES PER DAY 8-16 Hrs.

Ø  FUEL DIESEL/NATURAL GAS; NUMBER OF PRIMARY BURNERS & RATING: 2 @ 250kw

Ø  NUMBER OF SECONDARY BURNERS & RATING: 2 @ 400kw; ELECTRICAL SUPPLY 230V 60Hz

Ø  BIN TIPPER, MONITORING SYSTEM, CLEANING SYSTEM

Ø  GAS CLEANING AND GAS MONITORING.MSW1000 General Medical Waste Incinerators burn rate up to 100kg/hr
A2400 Animal / poultry Waste Incinerators burn rate up to 200kg/hr.Laboratory  waste Management  system
01. Liqued water purification system.
02. Number of laboratories    – 05
03. The estimated liquid water waste    – 6000 L including
a. chemicals
b. toxins
c. Bio Hazardous materials.
Temporary allocated space for purifications system- 30×20
The following should be indicating in the biding document
1.Method of disposing treated waste water
2.Method of discarding the sludge
3.To follow ISO standard/regulations of Central Environment Authority[CEA]
4.Time frame for construction
5.Request the cost for each item of the project [Consultancy/designing/construction] as well for the whole project.
6.Warranty period and maintaincne.

the incinerator can be used to dispose  Medical waste IV, used needles, used syringes, scalpels, used dressing material ,personal protective equipments like gown, gloves etc. amputated body parts, excreta from patients and other laboratory waste.incineration units that can handle a mix of medical and hazardous wastes. The medical wastes include (but are not limited to) materials contaminated with blood, bodily fluids, fecal matter, and human tissue/organs from surgery. The hazardous compounds include (but are not limited to): xylene, toluene, chloroform, methylene chloride, trichloroethylene, acetonitrile, formaldehyde wastes, chemotherapy wastes (e.g., Chlorambucil, Cytoxin, Daunomycin, etc.) radiology wastes (e.g., glutaraldehyde), and mercury-containing compounds.includes amputated body parts, body fluids including contaminated blood, blood products, excreta from patients, cultures of contagious viruses and other laboratory wastes e.t.c.
Medical might also include used needles, used syringes, used , expired or contaminated dressing materials like bandages, plasters and plastics, e.t.c. The Incinerators should also allow for disposal of other wastes generated in hospital environment.Technical Specifications for Portable Incinerators

The Chamber volume of approximately 0.37m3 and a
1     combustible load volume (volume of material) of
approximately 0.30 m3

2     Burner power of approximately 189,000kcal/hour
Maximum Combustion Temperature of up to 1250

Degree Celsius
Type of emitted Gas: Inert and nil environmental pollution effect
Electrical Power: 220V/50 or 60 Hertz

Fuel: Diesel

Electrical consumption of approximately: 0.35 kw/hr

Fuel consumption range: 7 – 11 ltrs/hr

Controls: Incinerator control including control panel, timer, display for monitoring combustion temperature, system error display, etc.
Packaging/Installation: Incinerator fully assembled and ready to be plugged in power source

Instruction manual: Package must be provided with instruction manual including detailed information to installation, operation, maintenance, interpretation of trouble shooting signals and contact telephones
numbers/emails of local or overseas manufacturer’s technicians that can be contacted for guidance on operation of the equipment, if necessary.

training guide/manual on a compact disc including a demonstration for installation, operation and
maintenance, as well as safety guidelines, etc.

Scope of Supply: Package must be provided including
all the required accessories for installation and must
include spare parts/consumables that are required for a
one year period at a combustion rate of up to 8 hours
daily

Warranty must be provided for a 5-years period
starting with the incinerator’s installation and
including the provision of accessories and
consumables

1 Incinerator 30 =KG  burn/h and it must have a Scrubber.

2 Incinerator must have Electrical Plastic Shredder for cutting of glass bottle,surange of Medicine.

3 Incinerator must have Electrical Auto Clave or Microwave for Dis Infection  separately with incinerator.
4 Incinerator must have Double Chambers first Chamber must gave 800C temperature and secondary Chamber working 1200C temperature.
5 Incinerator in out place must have a Parameter to show inner temperature of incinerator.
6 Incinerator must work in two systems Electric and fuel describe in which kind of fuel works.
Note we want it works on diesel fuel and electric also.for a small pig slaughterhouse project in Vietnam we are looking for a
solution to destroy safely inedible  and seized animal products.

As the slaughtered pigs are consumed by more than 90% (from hooves to
head, blood, etc) the waste volume is quite small even in
slaughter-points with up to 100 slaughtered pigs per day.

Although the use of meat and bone meal is not prohibited in Vietnam the
small volumes of waste do not seem to justify the installation of a
rendering unit, not even of a batch cooker, so incineration seems to be
the best option.

I would like to receive more technical details e.g. fuel consumption for
incinerating 100/200 kg of animal products per day and also the FOB
price of the unit.The types of waste to be treated are (after EUROPEAN WASTE CATALOGUE AND HAZARDOUS WASTE LIST, 2002):

18 01 01 sharps (except 18 01 03)

18 01 02 body parts and organs including blood bags and blood preserves (except 18 01 03)

18 01 03* wastes whose collection and disposal is subject to special requirements in order to prevent infection

18 01 04 wastes whose collection and disposal is not subject to special requirements in order to prevent infection (for example dressings, plaster casts, linen, disposable clothing, diapers)

18 01 06* chemicals consisting of or containing dangerous substances

18 01 07 chemicals other than those mentioned in 18 01 06

18 01 08* cytotoxic and cytostatic medicines

18 01 09 medicines other than those mentioned in 18 01 08

18 01 10* amalgam waste from dental care

Hospital Waste Management as well as Competitive prices as Pakistan is a competitive market. We have a complete setup with Office, Customer Relations, Import / Export, Biomedical Department, Application Support Department & Project Designing Department.Description        Minimum Requirements
Design standard    Multiple chamber incinerator to the design of EPA  standards, Air pollution control
Description of the Chimney    Top mounted, self supporting
Incinerator performance    150kg/hr
Refuse     Hospital waste and carcasses
Recommended Temperatures    Minimum 1000⁰C
Dimensions:
Length
Width
Height
Extra width for burners    At least 3000mm
Loading door opening    Minimum 700mm x 600mm
Hearth area    5.00square meters
Description or grate/hearth    A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated
Primary chamber volume    At least 3 cubic meters
Mixing chamber volume    At least 1 cubic meters
Settling chamber volume    At least 3 cubic meters
Weight excluding chimney    15, 000kg at manufacture
Firing tools supplied    Hoe, Poker and rakeMaterial of construction    Case – 5mm mild steel.
Bracing – Heavy angle and channel.
Hearth – 1550⁰C castable general purpose high strength, high abrasion resistant monolithic refractory concrete.
Ashing door – High grade cast iron.
Loading door – 5mm mild steel lined with 1550⁰C castable  general purpose high strength, high abrasion resistant monolithic refractory concrete.
Refractory  concrete:
Alumina content of refractory
Refractory thickness
Minimum 49%
At least 127mm.
Insulation  to walls     1000⁰C Castable insulation
Chimney stack:
Chimney
Height from base    3.5 mm mild steel
9 meters above ground level and clear the highest point of the building by not less than 3 meters
At least 560mm
At least 750Kg
Controls:
Draught

Air supply

Electric

Barometric indicator, door operated draught limiter

Built-in forced heated air ducts, primary and secondary (intensifier)
Control panel – Circuit breakers, main switch, timer, pilot lights, 2 set point pyrometer and one set point pyrometer.
Electricity supply required    415 Volts Three phase.
Auxiliary  fuel    Electrically operated only
Emission     Multiple chamber design with inbuilt emission control
Paint: Case and stack    400⁰C Heat Resistant Grey
Temperature of case    100⁰C