INCINERATEUR COMBUSTION DESTRUCTION OF MEDICAL WASTE PYROLYTIC AND LABORATORY,incinerator medical waste manufacturer

00 BEDS HOSPITAL INCENERATOR TECHNICAL INFORMATIONS

1) Policy

– Waste disposal management shall be taken special note to prevent hospital infection.

– Infections wastes shall be managed, stored strictly and burned by a incinerator located at hospital site.

 

2) Waste Disposal Plan

  1. a)Classification

– Medical wastes in hospital are classified as follows;

 

Infections Waste Specially-controlled waste Organ, needle, etc.
Industrial waste Rubber gloves, etc.
General waste Gauze, etc.
General Waste Plastic, Rubber Infusion bottle, etc.
Paper, wood, Vinyl Voucher, etc.
Metal, Glass Can, Glass bottle

 

  1. b) Infections Waste Disposal

– Segregation: Infections waste disposal shall be segregated appropriately and packed in particular containers and delivered to particular storage. The segregation, packing and delivery shall be operated appropriately at each room such as outpatient, operation theater, blood collection room and dialysis room.

– Precaution: Infections waste shall not be place in other containers on the way of segregation, packing and delivery.

– Storage: Infections waste shall be stored at the storage in hospital site temporarily until infections waste is incinerated.

– Incinerator:

 

It is designed to sterilize medical waste , reduce its volume , and render its components unrecognizable all in one fully enclosed and automated system.

It combines direct heated steam , high pressure and shredding to treat infectious materials.

The contaminated waste is loaded into the upper stainless steel chamber where a heavy-duty shredder reduces the waste into small pieces. Using gravity, the processed material falls into the treatment chamber where every piece is steam heated to 134 and pressurized to 3 to bar for 20 minutes. The operating conditions are continuously monitored and validated to achieve complete sterilization.

The 60 minutes average duration process cycle is totally automated. A computerized system monitors the process and automatically prints a report with the essential sterilizing parameters at the end of the cycle for accurate record keeping.

The capacity is between 500 to 600 kg/cy.h or more.

Treatment cycle:

1- Loading ; the contaminated waste is automatically -loaded into the chamber of the unit

2-Shredding; the heavy-duty shredder cut the material into small pieces and features a unique reversing system to avoid jamming

3-Heat; saturated pressurized steam raises the temperature to 134 C and the pressure to 3 bar

4-Sterilization; the sterilization comes into direct contact with the shredding material (134 c , 3 bar) for 20 minutes

5-Cooling; temperature is lowered to 80 C by spraying cool water onto Double jacket of the treatment vessel, simultaneously, the unit returns to ambient pressure

6-Draining; the steam is condensed to water and discharged with the cooling water to the sanitary sewer system

7-vacuum; the remaining residual steam is vented out through a vacuum pump

8-Unloading; a digital signal informs the operator that all safe operating conditions have been met

The condition unlocks the unit and allows gravity unloading of the treated waste into a container

Teaching Specification

General Characteristics

Operational temp. max 160 C
Max Weight when filld with waste For a special hydraulic test. Kg 10500
Stress. Kg/ cm3 3.5
Steam Pressure. Bar 8
Max Steam Flow Kg/h 500
Compressed Air Bar 6
Electricity 380 V/3 – phase Surge Protection system 35KW
Operating Characteristics
Average Cycle Time. minutes 60
Process Wight Capacity . Kg 500 – 600
Density. Kg/m3 100
Average process wight capacity Kg./cycle microbial inactivation 200-300

8log 10

Waste volume reductin 80%
Consumption / Cycle
Steam. Kg 40
Electricity . KW/h 9
Water Liters 500

 

incinerator manufacturer

“PYROLYTIC” combustion, by controlling the gasification of waste

The incinerator manufacturer must avoid the release of black smoke and fine dust, during the loadings.

It shall be able to reduce the volume of wastes by 98%.

It shall be able to hold emission in the second burn with gas residence of not less than 2 seconds.

 

The incineration should be completely free from visible smoke as well as offensive odours.

1.0The primary ignition burner shall providing ignition of the waste to 850 °C and must switch off to conserve fuel.

The primary combustion chamber shall be constructed from heavy steel plate and the unit is internally lined with a

complete layer of hote face refractory and high efficiency insulation.

The Internal diameter of the Chimney at least: ? 400 and its height: 8 m

pet incinerator

The incinerator plant shall incorporate a control panel for its operation. On the control panel we shall have a visual

display of the chamber temperatures. This visual display must control and monitor the incinerator and his performance.

Capacity of destruction in weight shall be 60 Kg/h.

It should be able to operate not less than 10 hours/day

This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories,

institutes, etc…

Design Specification : Types A, B, C, D, and E of medical waste

Supply, installation & testing DUCTED SPLIT UNITS at waste store with sufficient capacity to maintain the internal

temperature at 14 degrees Celsius in summers and winters

mobile incinerator

  1. Petrol: diesel

 

  1. Consumption: 8-10liter/hour

 

  1. Capacity: to cremate (carrion and spoils) 350-400kg/hour

 

  1. Temperature: 900-1350?C

 

  1. Operation temperature: -30~40?C

 

  1. Incinerator weight: 1800-2000 kg

 

  1. Volume: 0.70-0.80m/cube

 

  1. Exterior dimension: 1.4-1.6*1.0-1.15m (L*W)

An incinerator represents a complete solution to the problem of disposal of all hospital waste types. The liquid fuel

is diesel. The incinerator should meet the environment standards. Expected Technical specifications

 

 

The incinerator shall be fully self contained. incinerators that are stainless

steel with destruction rate of 15kg per hr. bactch load of 10-15kg of

waste and average temperature of 8500 degress c.

hospital incinerator

* Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* A secondary injection of air to ensure perfect oxygen content.
19.    A control box ensuring the complete cycle of combustion.

20.    Fan:
* Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.
21.    Controls and regulations:
Control box watertight to dust, including:

* A switch circuit breaker for each engine (ventilators and burners).
* A timer with adjustable temporization for the regulation of each burner.
* A regulator with digital watching for the temperature of combustion.
* A regulator with digital watching for the temperature of postcombustion.
* Electric box.

21. The de- ashing must be done in the bottom of the combustion chamber or the deashing should be Automatic or manual batch de ashing.
22. Process Filtering system : Scruber to be mentionned as optional
23. Emission Standards Compliance: BS 3316 or équivalent standard
23. Capacity to treat Plastic: Not less than 40% by weight
24. CE Manufacturing Compliance: BS EN 746-2-1997
22.    The supplier must give batches of spare parts of first urgency and consumable of the incinerator.
23.    The installed incinerator must bear a one year guarantee.
24.    The supplier shall perforn an onsite installation of the incinerator.
25. The technical training of operators will have to be provided and given by a technician from
the factory; it will consist of curative and preventive maintenance, and the use of machine, etc

NB.: Civil works and any other related services for the installation and training of operators must be included in the incinerator’s price.
Specification for the shelter of the incinerator: House of the incinerator inclusive in offer (the house must have facilities for hand washing and firefighting).
This material and equipment must include in the shed of the incinerator: foundation in rubble stone, isolation roofing against humudity; elevation with brick of 20 cm (bloc cement), continuing lintel (linteau) in reinforced concrete; steel frame (charpente en metal); roofing in sheet B.C.A. 28 BG (Toiture en t?le),metal gutter, sanitary installation (wash basin, soakway pit of 20 m of depth); ash pit of 30 m3,electrical installation; concrete slab for fixing the incinerator; chanel for evacuation of rain water or waste water, wire mesh for aeration up the lintel; smooth rougtcasting of walls (interior and outside);plinth with cement; 2 metal doors ;email paintings inside and latex paintings outside the house on walls and on doors; roofing limit (planche de rive); measures for this specification will depend on the size of the incinerator which will determine the size of the shed of the incinerator., etc

medical incinerators

* medical incinerators, The insulation of the combustion chamber should be composed of refractory bricks, having a
high content of aluminium and insulates bricks in order to assure a minimum temperature on
the outside sheet metal.
* Composition of the refractory;

?    Refractory concrete :
?    . Thickness    : ≥100 mm
?    . Nature: 42% of Al203
?    Insulate in fibrous panels :
?    . Thickness: ≥75 mm
?    Nature: Calcium silicate.
* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

18.    A chamber of post combustion of gases
* A burner of combustion of gases,
* A device of injection of air allowing a total recombustion of gases,
* A device of air inlet of cooling of waste gases,
* A sheath of evacuation of the gases burnt.
* Carcass in strong sheet steel with support of connection.
* Composition of the refractory;
?    Refractory concrete :
?    Thickness    : ≥150 mm
?    Nature: 65% of Al203
?    Insulate in fibrous panel :
?    Thickness: ≥85 mm
?     Nature: Calcium

pet incinerator for sale

1.    Capacity of destruction in weight: 60 Kg/h.
2.    It should be able to operate not less than 10 hours/day
3.    This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
4.    Design Specification : Types A, B, C, D, and E of medical waste
5.    “PYROLYTIC” combustion, by controlling the gasification of waste.
6.    The incinerator must avoid the release of black smoke and fine dust, during the loadings.
7.    It should be able to reduce the volume of wastes by 98%.
8.    It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.
9.    The incineration should be completely free from visible smoke as well as offensive odours.
10.    The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
?    The Temperatures of combustion: Minimum will be 850oC and max 1400oC
?    Post combustion: >1100oC.
11.    The Internal diameter of the Chimney: ? 400 and its height: 8 m
12.    The Volume of the combustion chamber: 1.200 L
13.    The Dimension of the door for loading in cm: 70×70.
14.    Burner operation should be Automatic On/Off
15.    Fuel : diesel
16.    The supplier must provide  necessary information for the best of  the installation
This incinerator with “PYROLYTIC” combustion must have:
17.    A combustion chamber of waste:
* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
* A burner of lighting which the use is limited to the ignition of waste.
* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

hospital incinerator design

INCINERATEUR DE DECHETS HOSPITALIER hospital incinerator design

SPECIFICATIONS TECHNIQUES.
Capacité destructive de 55 Kg/h jour de déchets hospitaliers  avec un p?.c. i jusqu’à 3.200 Kcal/Kg
1)Type de déchet

hospitalier
2)Pouvoir calorifique inférieur                                                                        3.200 kcal/kg
3)Humidité                                                                                                          20%
4)Teneur  en cendres et/ou inertes                                                                       8%
5)Capacité destructive nominale                                                                         55 kg/h
6)Volume chambre de combustion                                                                     1,65 m3
7)Volume chambre postcombustion                                                                   2.1 m3
8)Temps  transit des fumées en post combustion /sec.                                       <2
9)Température minimale  en postcombustion                                                     1.100° C
10)Teneur d’oxygène libre en postcombustion                                                     6%
11)Attribution refuse confectionné en sachets                                                     HDPE
12)Dispositif de chargement?: hydraulique?; capacité de charge                           0.5 m3

13)Combustible prévu                                                                                           Gasoil
14)Br?leur en chambre de combustion                                                                  nbr?: 1
15)Br?leur en chambre de postcombustion                                                           nbr?: 2

CONSTITTUTION DE L’APPAREIL.
1.CHARGEMENT
Système de chargement hydraulique afin de pouvoir charger le four en toute sécurité même durant son  fonctionnement et

aussi assurer la puissance destructive globale de 450 kg/j?
Le système comprend?:
1-1Trémie de chargement de forme parallélépipédique de 0,5 m3 de volume, réalisée en t?le d’acier, bridés sur la paroi

frontale de la chambre de combustion et munie d’un couvercle à charnières  actionné par vérin hydraulique?.
Dimensions?:
oLongueur 1200 mm
oHauteur 700 mm
oLargeur  600
1-2Un poussoir hydraulique  assurera le chargement de la chambre de combustion
1-3 Une  porte de chargement  de la chambre de combustion constituée  d’une  guillotine  à vérin hydraulique  revêtue

de réfractaire
1-4Un central  hydraulique pour piloter tous les vérins de commande, comprenant?: réservoir, pompe, électrovannes et

tuyauteries

2.CHAMBRE DE COMBUSTION PRIMAIRE

2-1- Le bati est une  structure métallique cylindrique revêtue intérieurement  d’une couche d’isolant et d’une

couche de réfractaire.
2-2-Volume intérieur?: 1,65 m3
2-3-Aménagement
?portillon de décharge  des cendres?:  frontal?; monté sur double charnière et revêtu de réfractaire avec hublot

d’inspection
?La connexion à la chambre de chargement est revêtue de réfractaire
?La connexion  de la   chambre de combustion et de la chambre de post combustion est revêtue de réfractaire
?Installation des bruleurs
?Installation  du système  de distribution de l’air comburant
?Installation des  sondes  de mesure de la température
?Le bac de récolte des cendres  est en acier au carbone sur roulettes, équipé de racloir métallique permettant

l’évacuation manuelle des cendres
3.   BRULEUR DE LA CHAMBRE DE COMBUSQTION
Un bruleur de type à une flamme à l’air soufflé, alimenté par gasoil, équipé des dispositifs de sécurité  Puissance

thermique installée 165 KW.
4. AIR COMBURANT
Le système de distribution et dosage de l’air primaire en chambre de combustion comprend?:
?Ventilateur centrifuge
?Canalisations de distribution air
?Systéme de distribution d’air à 2 canaux
?Soupape de régulation de l’air motorisé selon les phases de cycle de fonctionnement et de la température

5. CHAMBRE DE POST COMBUSTION
5-1- Chambre de post combustion est installée au dessus du foyer  de combustion , elle  est constituée d’un

cylindre  métallique  revêtu intérieurement d’une couche d’ isolant et d’une couche de matériaux réfractaires.
5-2- Volume intérieur?: 2,1 m3
Est dimensionnée pour pouvoir  garantir  un temps de fumée de 2 secondes à 1100°C avec un pourcentage d’oxygène libre

d’au moins 6 %.
5-3 -Accessoires
?Trappe de visite boulonnée frontal pour permettre l’inspection périodique
?La liaison à la chambre de combustion est tapissée de réfractaire
?Installation les br?leurs
?Installation des sondes de mesure température
6. PRODUCTION DE L’AIR COMBURANT DE LA CHAMBRE DE POST COMBUSTION
?Ventilateur centrifuge
?Tuyauteries  de distribution d’air
?Série  de vannes de distribution  d’air
?Soupape de régulation de l’air soufflé  asservi par la sonde du débit  d’ oxygène

7. BRULEUR DE LA CHAMBRE DE POST COMBUSTION
Sont prévus 2 br?leurs du type à l’air soufflé au gasoil équipés  des dispositifs de sécurité.
A la mise en route du four les deux  br?leurs sont  allumés pour assurer la température minimale d’au moins 1100°C?;

ils restent en marche successivement  pour maintenir la température constante.
Puissance thermique installée (290 + 350) KW.

8. CHEMINEE D’EVACUATION
Constitué par un conduit métallique vertical de 8 m de long installée au-dessus de la  chambre de PC, diamètre 630 mm

en t?le d’acier au carbone avec garnissage intérieur en réfractaire

9. ARMOIRE ELECTRIQUE DE COMMANDE ET REGULATION
Composée  de?:
?Circuit  380 V- 50 HZ-3 phases
?Voyant sous tension
?Commande d’arrêt  général
?Voyant état des bruleurs
?Affichage des  températures  des deux chambres
?Minuterie des temps des cycles.
?Une variation des vitesses des ventilateurs
?Le tableau et les cablages sont prévus aux règles CEI avec protection IP 55
?Microprocesseur pour le contr?le et la régulation des températures, ainsi que les cycles d’opération
?Cablages réalisés selon les règles CEI.

10. INSTRUMENTATION DE CONTROLE ET DE MESURAGE CONTINU
Les  dispositifs suivants  sont prévus?:
1)Thermocouples pour la mesure de la température  en chambre de combustion? et postcombustion, à la sortie de

l’échangeur dans la section d’entrée du filtre
2)Système de mesure de la concentration d’oxygène dans les fumées humides a la sortie de la chambre de postcombustion

constitué de?:
?Sonde de mesure de l’oxygène à l’oxyde de zirconium
?Pompe à la membrane
?débitmètre